Services
Ames Industries, Inc. delivers comprehensive, vertically integrated plastic injection molding solutions tailored to meet the unique requirements of each customer. Our capabilities encompass product design and development, precision mold design and manufacturing, custom injection molding, secondary operations, assembly, finishing, inspection, packaging, and shipping.
By combining decades of manufacturing experience with advanced technology and in-house tooling expertise, we provide seamless project execution, consistent quality, and responsive service from initial concept through full-scale production. Our integrated approach streamlines manufacturing, reduces lead times, and delivers reliable, cost-effective solutions that meet the demands of today’s competitive markets.
At Ames Industries, we transform innovative concepts into production-ready solutions through comprehensive product design and development services focused on precision plastic injection molding. Our experienced engineering team collaborates with customers early in the development process to optimize component functionality, manufacturability, tooling performance, and long-term production efficiency.
Our proactive Design for Manufacturability (DFM) approach evaluates critical design considerations, including part geometry, wall thickness, material selection, gate placement, tolerances, shrinkage, and mold construction requirements. By identifying potential manufacturing challenges before tooling begins, we help minimize costly design revisions, reduce tooling complexity, improve part quality, and accelerate product development.
What sets Ames Industries apart is the direct integration of product engineering, in-house precision mold building, and injection molding expertise. This collaboration allows us to evaluate designs from both a tooling and production perspective, ensuring that components are engineered not only to meet functional requirements but also for repeatable, cost-effective manufacturing.
From initial concept and prototype evaluation through mold development, process validation, and full-scale production, Ames Industries provides the technical knowledge and manufacturing resources necessary to deliver dependable, high-quality molded components.
At Ames Industries, we specialize in the design and manufacture of high-precision, custom plastic injection molds, combining decades of toolmaking experience with advanced manufacturing technology. Our fully integrated, in-house toolroom is equipped with CNC machining centers, electrical discharge machining (EDM), precision grinding equipment, and specialized tooling capabilities to deliver durable, production-ready molds engineered to meet demanding dimensional, performance, and production requirements.
Our vertically integrated approach provides greater control over quality, lead times, and tooling performance. By managing mold design, fabrication, assembly, sampling, and validation internally, we streamline communication, respond quickly to engineering changes, and minimize reliance on outside tooling suppliers.
Every mold is engineered with careful consideration of part geometry, material characteristics, dimensional tolerances, production volumes, cycle time optimization, and long-term serviceability. Our close collaboration between engineering, toolmaking, and molding personnel ensures that tooling is designed not simply to produce acceptable parts, but to support efficient, repeatable, and cost-effective manufacturing throughout its operational life.
Designed, Built, Validated, and Maintained In-House. Unlike suppliers that separate mold construction from production molding, Ames Industries brings these critical disciplines together. Our toolmakers work directly with molding technicians and process engineers to identify potential challenges, refine mold performance, and support a smooth transition into production.
From new mold construction and engineering modifications to preventive maintenance, repairs, and ongoing technical support, Ames Industries provides comprehensive tooling lifecycle management focused on maximizing reliability, minimizing downtime, and protecting our customers’ tooling investments.
Ames Industries delivers comprehensive custom plastic injection molding solutions designed to meet demanding performance, dimensional, and production requirements. With over 40 years of manufacturing experience, we combine advanced molding technology, scientific processing principles, and in-house tooling expertise to manufacture precision thermoplastic components for a diverse range of industries and applications.
Our manufacturing capabilities support a broad selection of thermoplastic materials, from standard commodity resins to high-performance engineering polymers. Our technical expertise allows us to address complex part geometries, tight tolerances, demanding material specifications, and specialized production requirements while maintaining consistent quality and process repeatability.
Our injection molding capabilities include:
- Conventional Injection Molding: Precision manufacturing of custom thermoplastic components, supporting applications ranging from low-volume specialty production to high-volume manufacturing.
- Overmolding: Integration of multiple materials or molding over existing metal and plastic substrates to improve component functionality, durability, and product integration.
- Insert Molding: Encapsulation of metal inserts, contacts, terminals, and other components within molded plastic parts to produce integrated, high-performance assemblies.
- Micro & Miniature Component Molding: Production of small, intricate components requiring exceptional dimensional control, specialized tooling, and precise processing.
Advanced Manufacturing with Integrated Tooling Support
Our manufacturing operations feature 37 injection molding presses ranging from 33 to 275 tons, supported by automated material handling, robotic part removal, and auxiliary process-control equipment. These capabilities provide the flexibility to accommodate diverse component sizes, production volumes, and material requirements.
What distinguishes Ames Industries is the integration of our injection molding operations with our in-house engineering and precision toolmaking capabilities. This collaboration enables efficient mold sampling, process development, troubleshooting, engineering modifications, and ongoing mold maintenance without unnecessary dependence on outside resources.
From initial mold qualification and process validation through full-scale production and continuous improvement, Ames Industries delivers reliable, cost-effective injection molding solutions built around precision, consistency, responsiveness, and long-term manufacturing performance.
Ames Industries provides comprehensive injection mold transfer services designed to ensure a smooth transition, minimize production interruptions, and maintain continuity of supply. Whether transferring a single mold or an entire tooling program, our experienced engineering, toolmaking, and manufacturing teams work together to efficiently integrate existing tooling into our production operations.
Our structured mold transfer process emphasizes thorough evaluation, documentation, and production readiness. Upon receipt, each mold undergoes an initial inspection and condition assessment to identify potential maintenance concerns, tooling deficiencies, or performance risks. Mold specifications, maintenance requirements, and associated tooling information are documented within our enterprise resource planning (ERP) system to support traceability, preventive maintenance, and ongoing lifecycle management.
Our in-house toolroom provides the technical expertise and equipment necessary to address tooling repairs, engineering modifications, and preventive maintenance requirements. Working closely with our process technicians and quality personnel, we conduct mold sampling, process development, and dimensional evaluations to verify that transferred tooling can consistently produce components meeting customer specifications.
What distinguishes Ames Industries is our ability to manage the entire mold transfer and production process internally. With dedicated tooling, molding, and quality resources working together, we can respond quickly to technical challenges, reduce reliance on outside suppliers, and streamline the transition from initial mold receipt to validated production.
Our commitment extends beyond the initial transfer. Through ongoing preventive maintenance, mold repairs, process monitoring, and continuous improvement, Ames Industries helps customers maximize tooling longevity, minimize unplanned downtime, and maintain reliable production throughout the mold’s service life.
Your Tooling. Our Expertise. A Seamless Transition.
At Ames Industries, our capabilities extend well beyond precision plastic injection molding. We offer a comprehensive range of in-house secondary operations and value-added services designed to streamline production, reduce supply chain complexity, and deliver finished components and assemblies ready for their intended application.
Our value-added capabilities include:
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Ultrasonic Welding: Precision joining of thermoplastic components to create strong, consistent, and reliable assemblies.
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Component Assembly: Integration of molded parts, inserts, hardware, and other components into finished or partially assembled products.
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Secondary Operations: Custom post-molding processes, including trimming, finishing, and other application-specific requirements.
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Inspection & Quality Assurance: Dimensional verification, visual inspection, sorting, and quality control to ensure compliance with customer specifications.
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Custom Packaging: Product-specific packaging solutions designed to protect components, improve handling efficiency, and meet customer requirements.
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Shipping & Logistics: Coordinated packaging and shipment of finished products to designated customer facilities and distribution locations.
The Advantage of Integrated Manufacturing
By keeping molding, secondary operations, assembly, and packaging under one organization, Ames Industries provides greater control over quality, scheduling, and overall manufacturing efficiency.
Our integrated approach minimizes unnecessary transportation, reduces coordination between multiple suppliers, and helps shorten overall lead times.
Whether your project requires a single secondary operation or a fully assembled and packaged product, Ames Industries provides the technical expertise, flexibility, and manufacturing resources to deliver a complete solution.
More Than Molded Parts. Complete Manufacturing Solutions.
Ames Industries expands its manufacturing capabilities with in-house Fused Deposition Modeling (FDM) 3D printing technology, providing customers with rapid, cost-effective prototyping and low-volume component production solutions.
Our 3D printing capabilities enable us to quickly transform digital designs into physical components, allowing customers to evaluate product geometry, verify fit and functionality, and refine designs before committing to production tooling.
Our FDM 3D printing capabilities support:
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Rapid Prototyping: Accelerated production of physical prototypes for design evaluation, functional testing, and product development.
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Design Validation: Evaluation of part geometry, fit, and assembly compatibility before investing in injection mold construction.
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Low-Volume Production: Cost-effective manufacturing of limited quantities without the upfront investment in production tooling.
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Engineering & Design Iterations: Quick implementation of design modifications to evaluate alternative configurations and improve product performance.
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Custom Fixtures & Manufacturing Aids: Development of specialized fixtures, tooling aids, and other components that support manufacturing and assembly operations.
From Prototype to Production
What sets Ames Industries apart is our ability to integrate rapid prototyping with our in-house engineering, precision mold building, and injection molding capabilities.
This coordinated approach allows us to support customers throughout the product development process, from initial design validation and prototype evaluation to production mold construction and full-scale manufacturing.
By identifying design opportunities and potential manufacturing challenges early, we help reduce development risks, minimize costly tooling revisions, and accelerate the transition to production.
Prototype Faster. Refine Smarter. Manufacture with Confidence.
Ready to get started?
Ames Industries is your partner in precision tooling and custom injection molding services, offering everything you need from design to delivery. If you’re ready to get started with us or have any questions, don’t hesitate to contact us today with the specifications for your next project.